Pick and Place: Dima HP 110 Pick and Place

Recently acquired Dima HP 110 pick and place machine in excellent condition.
Vintage: 2004

Specificaties:

	HP-110	St. Opt.	Remarks
Tact Time	1.16 sec/QFP with Area CCD Camera	S	Simultaneous with 2 pipettes
0.85 sec/chip with Close Loop Electromechanical Alignment	O	Simultaneous with 2 pipettes
Optimal Placement rate	3125 on IPC 9850 using Area SCC & LCC Camera’s	S	Simultaneous with 2 pipettes
4200 on IPC 9850 using CLEA	O	Simultaneous with 2 pipettes
Nominal Placement rate	2500 – 3500 cph	S	Real mounting time
Applicable components	0201 – Chip, Melf, SOT, SOIC, TSOP, TNT, PLCC, QFP, BGA, BGA, LCC Field of view 42 x 42mm mm (1,65”) Fine pitch down to 0,4mm (16 mil)	S	Area SCC & LCC CCD Camera’s
Mounting accuracy (X,Y) 3	50 with Area CCD Camera	S
100 on Close Loop Electromechanical Alignment	O
Mounting accuracy (φ) 3	0,09˚	S
Mounting repeatability 3	X,Y 50 for QFP’s 32mm, pitch 0,4mm, φ (0,09˚)	S
Mounting angle	0 up to 360 degrees free programmable	S
Number of heads	Single gantry with two independently controlled pipettes.	S
Alignment system	SCC CCD Camera with illumination utilising the ESI® Correctplace vision system	S
LCC CCD Camera with bottom and side illumination utilising the ESI® Correctplace vision system	S
CCD Camera attached to Pick and Place head for Fiducial recognition and feeder alignment	S
Independent intensity control for each illumination group Stand. package library with odd shape programming module	S
Close Loop Electromechanical Alignment (CLEA)	O
Tool exchange station	12 nozzle positions	S	All models are standard equipped with the exchange station

Types of nozzles available	SMCS-2705 SMCS-2710 SMCS-2715 SMCS-2720 SMCS-2730 SMCS-2750	S	Applicable on both CLEA and Vision recognition
HP-2703 HP-2706	O	Applicable on CLEA system
Component weight	Max. 35 gram
Component Height	Max. 12mm	S	Customised solution possible on request
Placement system	Single gantry dual pipettes placement head	S
Placement force	From 1,01N up to 1,51N for the spring loaded tools	S	Force is different for larger diameter spring loaded tools
Maximum number of intelligent feeders	HP-110
Tape feeders: 8/12mm 88 positions 16mm 44 positions 24mm 44 positions 32mm 29 positions 44mm 22 positions Vibratory feeders : SO8 to 16 132 positions	A specification document for stick feeder adapters is available on request
Handling of tray’s	Manual tray feeder Max. Tray Size 145 x 335mm (5,7” x 13,2”)	S	Delivered with standard configuration. Mounted in Portrait Max. PCB size is 400 x 340mm
	Manual tray feeder Max. Tray size 330 x 335mm (13” x 13,2”)	O	Mounted in Landscape Max: PCB size is 270 x 340mm
	Tray sequencer for up to 6 tray’s (uses 15 feeder positions)	O	Can be added later
Component packing	Tape according to IEC/EIA-J/JEDEC: 8-44mm	S	Tape reel diameter maximum: 380mm (15”)
Maximum height of pre-mounted components	16mm on placement side (0,47”) 30mm on non-placement side (1,18”)	S	Special applications upon request
PCB Dimensions (X,Y)	HP-110	Special applications upon request
	Min : 30 x 30mm Max: 300 x 450mm
PCB Weight	Max: 2 Kg	S	Special applications upon request
PCB Thickness	Min: 0,4mm (0,016”) Max: 3,2mm (0,16”)	S	Special applications upon request

Non-mountable area	Board top side: 4mm from front and rear side board edge (0,16”)	Special applications upon request
Board bottom side: 5mm from front and rear side board edge (0,2”)	Special applications upon request
PCB Material	Phenolic/FR4/Composite Materials and Ceramic boards
PCB Warpage	O,5mm up – 1,0mm down
PCB Positioning	Fiducial recognition through ESI Correctplace® Teach-in of holes or Odd shape lands is possible
PCB entry detection through optical sensor	According SMEMA interface
PCB Stopper cylinder	According SMEMA interface
PCB transport height	865mm – 970mm SMEMA 953mm ± 12,5mm (37,5” ± 0,5”)
PCB transport direction	Left to right, right to left, left in left out and right in right out	According SMEMA interface
PCB Transport width	Front rail fixed and rear rail adjustable (manual)
PCB Loading time & alignment	Approximately 2,3 seconds	Loading and alignment time
Control System	Pentium PC ≥ 2,5 GHz 15” LCD monitor ≥256MB RAM Memory PCI Frame Grabber CD-ROM drive Network adapter 1.44Mb floppy drive 3.5”	Depending on momentary Specifications
User interface	DIMA Soft one key operation software Keyboard with integrated tracker ball
Software features	All in one graphical user interface Online PCB editing tool Management information data Net workable freeware DIMAsoft Calibration and service software Feeder layout proposal User management Required material calculation
Barcode feeder programming Cad Converting Software Generic Post Processor Software Offline feeder programming Batch traceability

Machine dimensions and weight	HP-110
Length: 1200	All sizes are footprint size of machine including feeders mounted in machine
Width: 1500
Height: 2200
Weight: 450 Kg without feeders 800 Kg with full feeder configuration
Safety Standards	EN 292, EN 294, EN 349, EN-418, EN 614, EN-953, EN 1050, EN 55011, EN 50082-1, EN 60204-1	CE-safety is part of system design.
Warning lights	Green light on: The machine is assembling a PCB Green light blinks: The machine is ready to start production Orange light on: The machine is initialising or will not be able to finish a PCB because a feeder is empty Orange light blinks: The machine has stopped because a feeder that is empty, or because the operator has stopped the production Red light on: A machine error has occurred. Red light blinks: A serious machine error has occurred.
Electric power	Voltage: 220- 240Vac
Frequency: 50 – 60Hz
Consumption: 2500 Watt
Air supply	Pressure: 6.5-7 Bar or 94-102 PSI
	Quality: air that has been cool dried and filtered with a 3 m filter
	Consumption: at least 80 l/ min
	Connection: PU-6 air hose (outer diameter 8.3mm, internal diameter 5.9mm)
Operating temperature	15 till 40 degrees Celsius	Specifications guaranteed 18 till 30 Cº
Humidity	20 till 90% no dew
Noise	≤ 70 dB(a)

Specifications dual pipette placement head
Number of axis	2
Axis configuration	X and Y AC / DC servo motors with Linear encoder and digital motion controller
Z-axis sequence	2 separate DC servo motors
φ -axis	2 separate DC servo motors (Encoder mounted on Z-shaft)
Pick up error detection	Through vacuum check or vision verification
Mounting angle	Definable from 0° – 360° degrees
Nozzle types	8 different shapes
Encoder resolution	X and Y 0.001 mm/pulse φ: 0.09° Z: 0.04mm
Head position accuracy	X = 0.010mm Y = 0.010mm
Speed	X and Y 1750mm/sec
Acceleration	X and Y 15000mm/sec2 (1,5G)

Specifications
Maximum height of pre-mounted components	16mm on placement side (0,47”) 30mm on non-placement side (1,18”)	Special applications upon request
PCB Dimensions (X,Y)	Min : 30 x 30mm Max: 300 x 450mm	Special applications upon request
PCB Weight	Max: 2 Kg	Special applications upon request
PCB Thickness	Min: 0,4mm (0,016”) Max: 3,2mm (0,16”)	Special applications upon request
Non-mountable area	Board top side: 4mm from front and rear side board edge (0,16”)	Special applications upon request
Board bottom side: 5mm from front and rear side board edge (0,2”)	Special applications upon request
PCB Material	Phenolic/FR4/Composite Materials and Ceramic boards
PCB Positioning	Fiducial recognition through ESI Correctplace® Teach-in of holes or Odd shape lands is possible
PCB entry detection through optical sensor (HP-110)	According SMEMA interface
PCB Stopper cylinder (HP-110)	According SMEMA interface
PCB transport height	865 –970mm SMEMA 953mm ± 12,5mm (37,5” ± 0,5”)
PCB transport direction	Left to right, right to left, left in left out and right in right out	According SMEMA interface
PCB Transport width	Front rail fixed and rear rail adjustable (manual)
PCB Loading & alignment time	Approximately 2,8 seconds	Loading and alignment time

For any further information, please do not hesitate to contact us.